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Comprehensive Review of the Thule 100502 Hard Bike Travel Case

  • Writer: RetiredCormac
    RetiredCormac
  • Aug 7
  • 3 min read

Travelling with your bike is a hassle, but we aren't going to leave it behind are we? My previous go to was a large plastic bag - the idea being that if they know it's a bike they will handle it with care. Then the airlines gradually stopped allowing it - insisting on a hard case.


Red bike wrapped in plastic with "Fragile" tape at an airport. Nearby sign reads "Do not use." Gray chairs and a black backpack are in the background.


TL;DR

My Thule 100502 Hard Bike Travel Case, also known as the Thule RoundTrip Road Bike Travel Case is now my preferred option for flying with any of my bikes. This review dives deep into its specifications, features, and highlights why it stands out in the realm of bike travel cases.


Black Thule bike travel case with wheels and handle, set against a plain white background, showcasing a sturdy, durable design.

Technical Specification of Thule 100502


The name Thule says so much. I've found all their products to be bullet proof and if something goes wrong - they have spare parts readily available and easy to fit.

Thule RoundTrip Road Bike Travel Case is a tough hard-shell design that balances durability with lightweight portability - weighing in at 17.69kg. With dimensions of 137.16 x 39.37 x 93.98 cm, it accommodates most bike frame sizes, making it suitable for both road, touring bikes and mountain bikes. The outer material is made from high-impact polycarbonate, which is resistant to scratches and dents, essential for protecting your bike during travel.


It's worth looking at some of the many Youtube videos that show off its features - such as the inbuilt stand.



Red bike packed in a Thule bike box

Interior Protection and Padding


The Thule 100502 uses an inbuilt rail - to securely fasten the bike, meaning that cushioning or foam padding is not required. The bike stays safe and secure. You can customise the fixing based on your bike's dimensions for a perfect fit.


Additionally, integrated straps and semi padded wheel bags keep your accessories organised, reducing the risk of loss or damage. This attention to design significantly minimises potential wear and tear, giving you added confidence during travel. There is also space for mudguards and racks - if packed carefully.


Its worth putting some additional padding around any lose items so that the inevitable plane vibrations do not cause damage.



Man pulling large black suitcase in modern airport with glass walls and purple ceiling lights. Text: "Packing light 😂".

Ease of Use and Transport


Did I say it has wheels? You pull it along by using the robust handle on the front, and a set of back wheels will take the load. This could be improved, especially when fully loaded, by having wheels similar to a shopping trolley on the front.


Loading and unloading your bike is straightforward, The integrated rail and stand makes this so easy - your bike doesn't touch the ground until it has both wheels back on.


It fits in a standard car - though will require for the back seats to be down. It is heavy though - especially with a steel touring bike inside - so may take two people to load and unload from the car to avoid any scratches.



Recommendation for Adventurers


Typically when touring I fly out with my wife - bike box fully loaded, have a short holiday together, she flies home with the empty bike box, and I arrive back a few weeks later needing a hair cut and beard trim.


While it may be pricier than some alternatives on the market, the quality and peace of mind it offers make it a worthwhile expense - I'll say it again - bullet proof.



Final Thoughts on a Smart Investment


In summary, the Thule 100502 Hard Bike Travel Case impresses me everytime i use it with its blend of robust protection, smart design, and user-friendly features. If you are searching for a reliable solution that eases bike transport while ensuring the utmost security for your valuable gear, this case will exceed your expectations.


Do check your tickets weight and dimension restrictions with your airline - these vary considerably, and I've heard of a few people being caught out by them.


Here's my amazon affiliate link - it you do end up buying - costs you the same, and provides me with a few pennies that will help cover my overheads - https://amzn.to/4maATZ2



Happy travels!



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